A software tool or online resource determines the optimal chip thickness removed per cutting tooth on a machining tool, typically in milling or routing operations. For example, it helps determine how deep a cut should be for each pass of a router bit through material like wood or metal, based on factors like bit diameter, number of flutes, and material properties. This ensures efficient material removal and prolongs tool life.
Proper chip thickness is fundamental to efficient machining. Excessively thin chips lead to rubbing and premature tool wear, while excessively thick chips strain the tool and machine, potentially causing breakage or chatter. Historically, machinists relied on experience and manual calculations to determine appropriate chip loads. These digital tools offer increased precision and speed, enabling optimized cutting parameters for various materials and tools, improving productivity and part quality.
